We've all seen it, but what exactly is rust?

Rust is an iron oxide, a usually reddish-brown oxide formed by the reaction of iron and oxygen in the catalyctic presence of water or air moisture. Rust consists of hydrous iron oxides (Fe2 O3 ·nH2O) and iron - hydroxide (FeO(OH), Fe(OH)3), and is typically associated with the corrosion of refined iron.

 

So yet another reason why we continually say that managing moisture in your home is important.

Period buildings need moisture We're not saying you should live in mouldy, rusty, damp. Cold homes. But peoole really must learn how to manage the moisture in their homes properly. (Maybe this is one of those times when many think to themselves "I wish I'd paid more attention to sciences at school).

There's a lot of science in Rust!

Rusting is the common term for corrosion of elemental iron and it's alloys such as steel. Many other metals undergo similar corrosion, but the resulting oxides are not commonly called "rust"

Ferrous and Non Ferrous Metals

Metals are broadly categorised into two categories:Ferrous Metals, and Non Ferrous Metals - the easiest way to distinguish between the two is to substitute the word 'Ferrous' for Rust.

Therefore:

Ferrous Metals are 'Rusty' Metals, Non Ferrous Metals are 'Non Rusty' Metals. 

 

In Construction there are various Metals used, including trims, bracings and nails & screws.

 

If you encounter 'Rust' (iron oxide) then you are dealing with a Ferrous Metal, and that Ferrous Metal will contain Iron.

 

  • Cast Iron
  • Wrought Iron
  • Mild Steel
  • High Tensile Steel
  • Stainless Steel

 

All of the above are common 'Ferrous' (Rusty) Metals used in the Construction of buildings, and of course we must always remember that the Armchair Experts will immediately say that "Stainless Steel doesn't rust",  but as usual they are wrong. There's a big give away in the word Steel!

 

No two Metals are the same, they each vary in the amount of Iron in their composition, but any Metal containing Iron can and will 'Rust".

 

  • Copper
  • Aluminium
  • Brass
  • Bronze
  • Zinc
  • Lead
  • Silver
  • Gold

 

All of these Metals are Non Ferrous (Non Rusty) because they do not contain any Iron in their composition.

 

Now we mix things up a bit, by discussing 'Galvanising'

Galvanising

Galvanising

Galvanising is a very enironmentally friendly process used  to prevent corrosion to Ferrous Metals.

 

First Patented in France in 1836,

basically Galvanising works  by applying a layer of molten Zinc (Non Ferrous Metal which is heated to around. 450 degs Celcius) onto a Ferrous (Rusty) Metal that contains, in fact the steel is dipped into the Molten Zinc  - Garden gate hinges are commonly galvanised because the strength that Steel provides is necessary to support the weight of the gate, and Zinc alone does not posess that required strength.

 

The process of Galvanising takes around 5 minutes to complete, so it is widely used globally nowadays for nuts, bolts and washers used in many other industries in addition to the construction industry.

Several forms of rust are distinguishable both visually and by spectroscopy, and form under different circumstances. Other forms of rust include the result of reactions between iron and chloride in an environment deprived of oxygen. Reinforcing bars used in underwater concrete pillars, which generates 'green rust', is an example. Although rusting is generally a negative aspect of iron, a particular form of rusting, known as stable rust, causes the object to have a thin coating of rust over the top; this can result from a reaction with atmospheric oxygen. If kept free of moisture, it makes the "stable" layer protective to the iron below, albeit not to the extent of other oxides such as aluminium oxide on aluminium.

 

Rust is a general name for a complex of oxides and hydroxides of iron, which occur when iron or some alloys that contain iron are exposed to oxygen and moisture for a long period of time. Over time, the oxygen combines with the metal, forming new compounds collectively called rust, in a process called rusting. Rusting is an oxidisation  reaction specifically occurring with iron. Other metals also corrode via similar oxidation, but such corrosion is not called rusting.

The main catalyst for the rusting process is water. Iron or steel structures might appear to be solid, but water molecules can penetrate the microscopic 'pits' and cracks in any exposed metal. The hydrogen atoms present in water molecules can combine with other elements to form acids, which will eventually cause more metal to be exposed. If chloride ions are present, as is the case with salt water, the corrosion is likely to occur more quickly. Meanwhile, the oxygen atoms combine with metallic atoms to form the destructive oxide compound. These iron compounds are brittle and crumbly and replace strong metallic iron, reducing the strength of the object.

Oxidation of Iron

When iron is in contact with water and oxygen, it rusts. If salt is present, for example in seawater or salt spray, the iron tends to rust more quickly, as a result of chemical reactions. Iron metal is relatively unaffected by pure water or by dry oxygen. As with other metals, like aluminium, a tightly adhering oxide coating, (a passivation layer), protects the bulk iron from further oxidation. The conversion of the passivating ferrous oxide layer to 'rust' results from the combined actions of usually oxygen and water.

Other degrading solutions are sulphur dioxide in water and carbon dioxide in water. Under these corrosive conditions iron hydroxide species are formed. And unlike ferrous oxides, hydroxides do not adhere to the bulk metal. As they form and flake off from the surface, fresh iron is exposed, and the corrosion process continues until either all of the iron is consumed or all of the oxygen, water, carbon dioxide or sulfur dioxide in the system are removed or consumed.

When iron rusts, the oxides take up more volume than the original metal; this expansion can generate enormous forces, damaging structures made with iron.

So as you can now hopefully see, there's a bit more to rust than most might think, and if you still believe that these 'magic' cures in bottles today (like the one's we've shown above, (and are heavily promoted by our old 'friend' Mark Eting of course!) Are the answer to your rust issues, maybe you need to start at the top and read this page again 👍